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Fitted my 1st Thumb Safety

5.7K views 39 replies 14 participants last post by  DAHoyle  
#1 ·
Well, after watching dozens of YouTube videos and ordering a Stan Chen thumb safety I finally decided it was time to bubba-smith.

What was the worse thing that could happen :unsure:

Prior to today, I had never even taken a thumb safety (TS) off but the factory Dan Wesson TS popped right out. It was easy to identify the area that had been gunsmith'd/fitted and I went about reproducing that on the new TS. The tips I watched on YT were to reproduce the pitch of the material relief and insure it was level across the relief.

It was a pretty easy process (that's why I am posting this -- as maybe other addicts think it's beyond them, it isn't) once I got it pretty close I started trial fitting the TS and literally taking one or two file swipes between test fits. After about 15 minutes I was pretty happy.

The one challenge for me with this Stan Chen TS was the pin on the back of the safety. It was large enough that it wouldn't fit through the beavertail (it fit through the pinholes in the frame fine) so I had a variety of sandpaper grits and started taking material away until it fit. It's round after all, it would be pretty hard to mess up. In my mind, I was looking to maintain a snug fit and was super cautious to not go to far. Once I got it where I thought it was OK, I reassembled the gun and was quite happy with the nice positive "click" of the TS but was shocked when the hammer fell without the beavertail engaged :oops: ah, that's a problem.

Upon further inspection, I realized the TS pin running through the beavertail was still too large/snug and was hanging up/and keeping the BT depressed at all times. It was taking moderate pressure to push the TS into place but that was to much. It was hanging up the beavertail and over-powering the sear spring.

So, back to taking another few .0001's from the pin on the thumb safety to "nearly" the point where the TS just fell into place without any force. I reassembled the gun and it was BUTTER (y) The grip safety moved in and out like it had previously and there was no hammer movement as I pulled the trigger with the beavertail not engaged.

I also had a WC BP semi-extended slide-release and threw that in too. I even filed a relief cut in the back of it so it drops in past the plunger spring :) no idiots marks for this idiot.

I've ordered a new hammer so I'll tackle that next and then I want to learn about sear spring adjustments.

Here are some pictures -- in the foreground is the Stan Chen thumb safety after I filed in the relief with the stock DW TS in the background. I subsequently filed it with a finer file for the last few swipes so it was smooth and without any tool marks and finished it off with 800 grit sandpaper on a steel block.

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Factory Dan Wesson thumb safety

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Newly fitted Stan Chen

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Finished product, plus all the tools needed plus patience. Next is to drop the slide off for a sight swap and DLC treatment.

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#3 ·
I'm not sure I'm ready for that. It took me years to have enough guts for this :) I am going to try to replace the hammer (different style) and trigger when they arrive. It seemed silly to seek out a gunsmith for a different style/profile safety or a different style/color trigger so I had to learn (y)(y)
 
#17 · (Edited)
Not saying you don't have the skills, but hammer and trigger are way more involved. Study, understand and proceed slowly. Completely understand trigger pretravel and overtravel. I've read countless posts on removing all the pretravel , and as you study and learn the correct function checks, you'll see why thats unwise. check hammer hooks and sear interface. Not trying to scare you off, we all learned at some point. Also about triggers, not all bows are created equal!
 
#7 ·
Congrats on the safety, azguy!

I started working on my 1911’s about a dozen years ago. It all started after I dropped off a Colt Gold Cup at a gunsmiths shop in a neighboring town, as he had been highly recommended by numerous people that I respected. Paid a little over 200 for his ”reliability package”. The gun came back more unreliable than before. Took it back to him to fix, still no good.

After that I spent money on tools, books and tried to learn all I could. Still have tons to learn but other than a gun going back to the manufacturer for warranty work, no one has touched my guns since then.

I did get that Gold Cup to run reliable and it ended up with a wonderful trigger!
 
#11 ·
Hi,
Well, starting out, anything that helps, is good.

I bought the Marvel Checkering Jig, when I wanted to take on hand checkering a 1911 front strap for the first time.

Used it once, and sold it, and made some guides out of angle iron.

Learned that the file, pretty much guides it's self, up to a point, and I could dial back, on the hand holding.

I've done a few thumb safety's, but found I wanted something to assure my angle was correct for the safety lug to rest against the sear as designed. (Another little bit of genius from JMB!)

I saw a fitting jig, on a Colt, 1911 Factory Tour, on U-Tube and reverse engineered my own having a mill to do it with.

The lug on the safety is just a stop, or a block, it does not revolve,rotate, or spin, just has to block the sear as designed, but that takes a certain angle to be optimum.
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#13 ·
I disagree with the 'optimum angle' comment. Look at your picture again. As long as there is contact between the two surfaces inhibiting movement, the job is done.

A long time ago I screwed up a fitting and drilled the safety and silver soldered a small piece of round stock. It worked so well that I have since put a bit of a radius on the engagement surface. Seems to smooth out the engage/disengage a bit, giving me a nice 'snap' when moving the safety, yet still pinning the sear down so that it cannot move when the safety is engaged.

Lots of ways to do things on a 1911. :)
 
#14 ·
Yeah, I know folks that don't use a jig for sear work either , while I've done many, I will still use every mechanical advantage I can. We've had this conversation before, and I ended that one with "clearly my skill set is not as great as yours". Apparently still true

perhaps not a critical angle but it would be hard to argue "full contact" wouldn't be preferacle
 
#16 ·
Yeah, I know folks that don't use a jig for sear work either , while I've done many, I will still use every mechanical advantage I can. We've had this conversation before, and I ended that one with "clearly my skill set is not as great as yours". Apparently still true
Nothing wrong with using whatever allows a person to get the job done. When I typed my comment, I was remembering a conversation with someone about fitting safeties, but couldn't remember who it was.

I'd forgotten about the safety fitting fixture, but given my memory state of late, this is not surprising. ;)

Full disclosure: The first few safeties I fit at Bob's, I would hold the safety against the step between the main body and the fixed jaw on the big vise that was on a stand/bolted to the floor to help stabilize the safety while I filed on it. I later just got to the point where I no longer needed it.
 
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#18 ·
Switchback is right. The angles and amount of surface engagement between the hammer hooks and sear nose is a 'bit more critical' than what you had on your safety fitting. And the comment about studying and learning the function checks is good advise. Even after all these years, the first round I put downrange after doing trigger work is one in the chamber, no magazine, and look for hammer follow. Can't remember the last time I experienced hammer follow, but I'm not taking any chances. :)
 
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#19 ·
Hi,
Well, this reminds me of drill sharpening.

Old Machinist can hand sharpen a drill pretty good free hand.

For me, I like using a Machinist Protractor, or a drill sharpening gauge, when hand sharpening.

When I was working aboard ship, I was given the job of installing some u-bolt brackets up on deck.

I had to make the brackets and then locate and drill the holes in the deck with a mag base drill press.

Of course, all the drill bits the right size was dull as a butter knife.

If I was not able to sharpen the bits, and get the job done, I would of looked foolish, to say the least.

With the sharp bits, it was a cake walk, but...:cool:
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#26 · (Edited)
azguy, you will enjoy using the 10-8 block. A little pricey, in my opinion but very nice to have. It is always sitting out on my gun bench and gets used at least weekly. Don’t forget to buy some Dykem. I replaced all the internals on a SW1911TA with Wilson parts and use the frame for my .22 Nelson conversions. The trigger on it is set at 2.75 #’s. The Wilson parts are great, with a little work they are fantastic.

A couple years ago I gave my old round blue bench bench block to my daughter to use on her 1911’s. Still haven’t convinced her to buy a 10-8 as she says she still prefers to bring her stuff to her dad’s house for him to work on.
 
#32 ·
I have to say, and without intention of sidetracking the current conversation, I have enjoyed reading this thread, have learned something, and was very pleasantly surprised to find zero negative/apocalyptic comments about a person fitting their first thumb safety. I posted my experience many years ago on another forum and you’d think I had turned my pistol into a ticking time bomb according to those guys. That pistol, and many others, are still running problem free countless rounds later.

I never have technical tips to offer, that is for certain, but in addition to online videos I also reference Jerry Kuhnhausen’s books. I always share that it costs only a few bucks at Staples to have the covers laminated and the book spiral bound so it lays flat on the bench while you’re working.
 
#33 ·
I never have technical tips to offer, that is for certain, but in addition to online videos I also reference Jerry Kuhnhausen’s books. I always share that it costs only a few bucks at Staples to have the covers laminated and the book spiral bound so it lays flat on the bench while you’re working.
Great info...... thanks for sharing!
 
#39 ·
I really, really like this VBOB, it's on of my best purchases in a long-time. The sights were dated 2013 and need to be replaced but it shoots.

This target was at 30 ft, three 10 round magazines quick double taps.

147 HST's

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#40 ·
Probably a little bit late for this, but when I am fitting a thumb safety, I remove the grip safety first. It gives you a window into the back of the gun where you can see the engagement between the thumb safety and the seer. You can do it blind, obviously, but it just provides a little bit more information, particularly early in the fitup.