Well, after watching dozens of YouTube videos and ordering a Stan Chen thumb safety I finally decided it was time to bubba-smith.
What was the worse thing that could happen
Prior to today, I had never even taken a thumb safety (TS) off but the factory Dan Wesson TS popped right out. It was easy to identify the area that had been gunsmith'd/fitted and I went about reproducing that on the new TS. The tips I watched on YT were to reproduce the pitch of the material relief and insure it was level across the relief.
It was a pretty easy process (that's why I am posting this -- as maybe other addicts think it's beyond them, it isn't) once I got it pretty close I started trial fitting the TS and literally taking one or two file swipes between test fits. After about 15 minutes I was pretty happy.
The one challenge for me with this Stan Chen TS was the pin on the back of the safety. It was large enough that it wouldn't fit through the beavertail (it fit through the pinholes in the frame fine) so I had a variety of sandpaper grits and started taking material away until it fit. It's round after all, it would be pretty hard to mess up. In my mind, I was looking to maintain a snug fit and was super cautious to not go to far. Once I got it where I thought it was OK, I reassembled the gun and was quite happy with the nice positive "click" of the TS but was shocked when the hammer fell without the beavertail engaged
ah, that's a problem.
Upon further inspection, I realized the TS pin running through the beavertail was still too large/snug and was hanging up/and keeping the BT depressed at all times. It was taking moderate pressure to push the TS into place but that was to much. It was hanging up the beavertail and over-powering the sear spring.
So, back to taking another few .0001's from the pin on the thumb safety to "nearly" the point where the TS just fell into place without any force. I reassembled the gun and it was BUTTER
The grip safety moved in and out like it had previously and there was no hammer movement as I pulled the trigger with the beavertail not engaged.
I also had a WC BP semi-extended slide-release and threw that in too. I even filed a relief cut in the back of it so it drops in past the plunger spring
no idiots marks for this idiot.
I've ordered a new hammer so I'll tackle that next and then I want to learn about sear spring adjustments.
Here are some pictures -- in the foreground is the Stan Chen thumb safety after I filed in the relief with the stock DW TS in the background. I subsequently filed it with a finer file for the last few swipes so it was smooth and without any tool marks and finished it off with 800 grit sandpaper on a steel block.
Factory Dan Wesson thumb safety
Newly fitted Stan Chen
Finished product, plus all the tools needed plus patience. Next is to drop the slide off for a sight swap and DLC treatment.
What was the worse thing that could happen
Prior to today, I had never even taken a thumb safety (TS) off but the factory Dan Wesson TS popped right out. It was easy to identify the area that had been gunsmith'd/fitted and I went about reproducing that on the new TS. The tips I watched on YT were to reproduce the pitch of the material relief and insure it was level across the relief.
It was a pretty easy process (that's why I am posting this -- as maybe other addicts think it's beyond them, it isn't) once I got it pretty close I started trial fitting the TS and literally taking one or two file swipes between test fits. After about 15 minutes I was pretty happy.
The one challenge for me with this Stan Chen TS was the pin on the back of the safety. It was large enough that it wouldn't fit through the beavertail (it fit through the pinholes in the frame fine) so I had a variety of sandpaper grits and started taking material away until it fit. It's round after all, it would be pretty hard to mess up. In my mind, I was looking to maintain a snug fit and was super cautious to not go to far. Once I got it where I thought it was OK, I reassembled the gun and was quite happy with the nice positive "click" of the TS but was shocked when the hammer fell without the beavertail engaged
Upon further inspection, I realized the TS pin running through the beavertail was still too large/snug and was hanging up/and keeping the BT depressed at all times. It was taking moderate pressure to push the TS into place but that was to much. It was hanging up the beavertail and over-powering the sear spring.
So, back to taking another few .0001's from the pin on the thumb safety to "nearly" the point where the TS just fell into place without any force. I reassembled the gun and it was BUTTER
I also had a WC BP semi-extended slide-release and threw that in too. I even filed a relief cut in the back of it so it drops in past the plunger spring
I've ordered a new hammer so I'll tackle that next and then I want to learn about sear spring adjustments.
Here are some pictures -- in the foreground is the Stan Chen thumb safety after I filed in the relief with the stock DW TS in the background. I subsequently filed it with a finer file for the last few swipes so it was smooth and without any tool marks and finished it off with 800 grit sandpaper on a steel block.
Factory Dan Wesson thumb safety
Newly fitted Stan Chen
Finished product, plus all the tools needed plus patience. Next is to drop the slide off for a sight swap and DLC treatment.