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Repairing Cracked Stainless Slide

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20K views 92 replies 32 participants last post by  EXFI  
#1 ·
I bought a Colt delta elite slide on ebay, saw it a few minutes before the auction ended, still glad I bought it but it has a crack, from someone trying to tighten slideto frame fit (too thick for that)

Couple pics.
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The crack is about 1/2" long, tight enough that it doesn't show light unless pried up with a fingernail. Nothing is missing.

I've come up with 3 ways to fix it.

1 muggy weld solder paste 80,000psi shear strength, melting point 1050. Special formulated for stainless. Supposedly as strong as a mig weld on stainless to stainless joints.
$56 for an ounce
http://muggyweld.com/stainless


Video ---
https://www.google.com/url?sa=t&sou...DIIQtwIIHzAC&usg=AFQjCNGacX952GWYiskw9l0OQjHvUDzEEg&sig2=WOpWfQ6LmlLfnt4WjTcxsQ

To use the ssq6, I'm planning on using a very small pinpoint oxy/propane torch, and heatsink the rest of the slide as best I can.
Clamp it up, torch it, then clean it up with cratex on a Foredom shaft.

Before starting that, I wiould drill a small 1/16" hole at the end of the crack, to keep it from running the length of it.

The second method. This one was suggested by a smith on calguns, ..
Cut a slot where the crack is, with a reinforced cutoff wheel or something, then have it TIG welded, then re machine it. Waiting on a quote for the price of the weld, someone else paid 20 (just for the weld, the prep and cleanup not included)

It's a shame, a fee years ago I made extra money tig welding heat exchangers, I got pretty good at it. The business closed unfortunately or I could have stopped by there and lay in a bead. My only welding equipment is a stick welder, I'm not good enough with it to do this repair. Last time I tried to weld something onto a barrel, basically made it into a puddle.

3rd method
Drill pinhole to stop crack from running, Flux it, then use regular hard 56%silver solder /(1350 farenheigt melt)

4th method.
Cut it off and ignore it.

5th method
Drill hole ,
Use easy 5% solder paste 500 degree farenheigt (shear 20,000, zamak 3 shears at 30,000, walther and highpoint make slides from that). Already have it, don't have to worry about heat messing up the slide.

6th method (hillbilly ghetto)
Drill relief.
jb weld. (6000 psi shear)
Honestly, with where the crack is, I think that would be enough.

NOTE
I'm only going to be shooting 9mm from this slide, not the 10mm hot loads it's designed for. It's very heavy duty.

No need for negativity, or to tell me bin it , and move on, I know I can go buy a para ordnance 9mm slide from Sarco for 100, I enjoy the challenge. Thanks.
 
#2 ·
Forester,
I'm trying to be of some help here.
You say above "no need for negativity", but unless we can
discuss some issues, you're going to run out of 'help'.
You are in danger of losing ALL credibility with the guys that
know their stuff.
Technical matters require accurate info. Garbage in,
garbage out.
Here is just one example. Above you state, "The crack is about 1/2" long, tight enough that it doesn't show light unless pried up with a fingernail."
Thanks to your excellent pics, we can see the crack is actually
1 5/8" long from the rear of the slide. 1 1/8" long from the
front of the thumb safety cutout.
You need to accurately assess and report to receive any useful
help.
If you don't care for this post of mine, I will delete it and return
to the shadows.
 
#3 ·
Crack is about that long now that I look at it again, I didn't measure, just meant it doesn't extend very far. I'll measure exactly later.

No, that post isn't the least bit offensive,
I agree, "garbage in garbage out.".

Actually, before going forward. I better check closer to be sure that there are no other cracks.

with glass , I would put it under a light, between two pieces of laterally perpendicular polarized sheets, that shows all the stress points.

I went ahead and ordered the muggy weld ssq-6, ($56, but I can think of many otherr uses).

, I did find a replacement slide if the repair doesn't end up working out, I really like this delta elite one tho. (And I probably waited too long to return it ).

I get the quote from the welder tomorrow too, will update.
 
#4 ·
#7 ·
Yeah brother, you really need to slow it down. You are talking about a weld repair that even the most seasoned professional probably wouldn't do because a replacement slide is the much more reasonable repair. And on top of that, you are talking about removing the weld with the wrong tools and even suggest using JB weld as a serious method of repair.

You are on the fast track to becoming a thing of Internet forum legend like Gecko45, the creator of the term "mall ninja"

I am only telling you this because if you are serious about doing this as a profession, I don't think one person who has read one of your posts would hire you. If you do go forward with this slide repair, I hope you don't hurt yourself or even worse, someone else.

If you look hard enough between these 2 forums, you can find a solution to almost any challenge ever presented on a 1911. I mean this with the best intentions. Read more, post less.
 
#13 ·
#17 ·
OH yea, I didn't think of the roll marks stuff. To me it wouldn't matter, but it's his gun...